Difference between revisions of "Scroll Saw"

From ProtoLab Wiki
(Created page with "Welcome to the scroll saw page!")
 
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Welcome to the scroll saw page!
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<div class="alert alert-auto alert-danger" role="alert" style="font-weight:bold; text-align:left;"><span class="glyphicon glyphicon-alert" aria-hidden="true"></span>&nbsp;Use of this tool requires prior safety training and approval from Idea Shop personnel.</div>
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[[File:Panel_saw1.jpg|thumb|left|Panel saw.]]
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The panel saw is a circular saw affixed to rails that is used to easily cut down large (as large as 4'x8') sheets of material. The size of the stock normally requires two people to load the material safely into the machine.
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The Idea Shop panel saw is a vertical unit that cab be used to make both vertical and horizontal cuts to material, though horizontal cuts require that the saw remain stationary and the material moved through the saw. Wood, wood products, acrylic, foam, and other soft materials can all be cut on the panel saw.
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Because the saw operates on a gantry, the panel saw is a much safer alternative to the table saw for making large straight cuts, especially on large stock materials.
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<br clear=all>
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==Machine Details==
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----
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The panel saw is typically used to cut large sheets of foam, wood, or acrylic into smaller sheets for use on the laser cutter and CNC. Due to its imprecision, it main purpose is to cut large pieces of material into more workable sizes.
 +
 
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===Permitted Materials===
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Permitted materials allowed on the panel saw include:
 +
*Cardboard, Chipboard, and Foam Core
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*Rigid Foam (EPS, XPS, Polymide, etc.)
 +
*MDF, Plywood
 +
*Soft Woods (Cedar, Pine, etc.)
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*Hard Woods (Walnut, Maple, etc.)
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*Soft Plastics (PVC, PP, PE, etc.)
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*Acrylic
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<!--
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Example of this section is blade types for saws.
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When images need to be next to indented text use the following:
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<div class="col-lg-4 col-md-5 col-sm-6 col-xs-12">[[File:Placeholder.jpeg|thumb|left|An image.]]</div>
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<div class="col-lg-8 col-md-7 col-sm-6 col-xs-12">
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:The
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::indented
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:::text
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::::goes
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:::::here.
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It resizes to device screens much better this way. Check out the [[Bandsaw|bandsaw]] page for an example.
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</div>
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-->
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<br clear=all>
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==Safety Instructions==
 +
----
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===Preparation===
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*'''Wear safety glasses at all times. Ear protection is recommended for extended sessions.'''
 +
 
 +
 
 +
===Active Use===
 +
*Allow blade to come up to full speed before beginning cut.
 +
*Cut thorough material in a steady consistent motion.
 +
 
 +
 
 +
===Clean Up===
 +
*Slowly return saw to the top resting place and tighten it down. Never let go until it is secure.
 +
*Vacuum up all debris after cutting.
 +
 
 +
===Best Practices===
 +
*Always turn off and unplug saw when it is necessary to switch out blade or inspect for potential damage.
 +
*Circular saw blades can only be installed in one direction, refer to owner's manual for correct direction of teeth.
 +
*Do not cut material that is too narrow for the machine: i.e. less than a 12 inches wide - as it will pinch blade. Opt instead for the table saw or the miter saw.
 +
 
 +
<br clear=all>
 +
 
 +
==Machine Proficiency==
 +
----
 +
In order for an individual to advance in machine proficiency they must demonstrate ability to perform certain actions or tasks. All levels include abilities and concepts from lower levels.
 +
 
 +
This section is primarily for student workers.
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===<span style="background-color:#C0C0C0">Level 0</span>===
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<div class="col-md-6">
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Individual has demonstrated they are capable of:
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*Basic Cross cut of standard 4’x8’ plywood or MDF
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*Safe separation of material after cut has been performed
 +
*Allowing the blade to come to a full stop before retracting
 +
 
 +
</div>
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<div class="col-md-6">
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Individual understands the concepts:
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*Max panel material size and thickness
 +
*Permitted materials
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*Never letting go of the gantry and allowing it to spring back into starting position
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 +
</div>
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<br clear=all>
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===<span style="background-color:red">Level 1</span>===
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<div class="col-md-6">
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Individual has demonstrated they are capable of:
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*Aligning the blade to cut along a line
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*Using the measurement guides
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*Demonstrating proper cut speed
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 +
</div>
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<div class="col-md-6">
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Individual understands the concepts:
 +
*How to lock the blade to the gantry
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*Making sure the material is pushed to the back of the saw frame
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 +
</div>
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<br clear=all>
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===<span style="background-color:yellow">Level 2</span>===
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<div class="col-md-6">
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Individual has demonstrated they are capable of:
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*Turning saw blade direction
 +
*Performing a horizontal cut
 +
*Cutting thin strips of material
 +
 
 +
</div>
 +
<div class="col-md-6">
 +
Individual understands the concepts:
 +
*Knowing when to use the panel saw instead of the table saw
 +
*Demonstrating knowledge of 1/8th inch kerf
 +
 
 +
</div>
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<br clear=all>
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 +
===<span style="background-color:green">Level 3</span>===
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<div class="col-md-6">
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Individual has demonstrated they are capable of:
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*Replacing the blade
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*Clamping material properly to saw frame
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 +
</div>
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<div class="col-md-6">
 +
Individual understands the concepts:
 +
*What types of blades can be used on our panel saw
 +
 
 +
</div>
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<br clear=all>

Revision as of 01:46, 24 January 2020

Panel saw.


The panel saw is a circular saw affixed to rails that is used to easily cut down large (as large as 4'x8') sheets of material. The size of the stock normally requires two people to load the material safely into the machine.

The Idea Shop panel saw is a vertical unit that cab be used to make both vertical and horizontal cuts to material, though horizontal cuts require that the saw remain stationary and the material moved through the saw. Wood, wood products, acrylic, foam, and other soft materials can all be cut on the panel saw.

Because the saw operates on a gantry, the panel saw is a much safer alternative to the table saw for making large straight cuts, especially on large stock materials.


Machine Details


The panel saw is typically used to cut large sheets of foam, wood, or acrylic into smaller sheets for use on the laser cutter and CNC. Due to its imprecision, it main purpose is to cut large pieces of material into more workable sizes.

Permitted Materials

Permitted materials allowed on the panel saw include:

  • Cardboard, Chipboard, and Foam Core
  • Rigid Foam (EPS, XPS, Polymide, etc.)
  • MDF, Plywood
  • Soft Woods (Cedar, Pine, etc.)
  • Hard Woods (Walnut, Maple, etc.)
  • Soft Plastics (PVC, PP, PE, etc.)
  • Acrylic


Safety Instructions


Preparation

  • Wear safety glasses at all times. Ear protection is recommended for extended sessions.


Active Use

  • Allow blade to come up to full speed before beginning cut.
  • Cut thorough material in a steady consistent motion.


Clean Up

  • Slowly return saw to the top resting place and tighten it down. Never let go until it is secure.
  • Vacuum up all debris after cutting.

Best Practices

  • Always turn off and unplug saw when it is necessary to switch out blade or inspect for potential damage.
  • Circular saw blades can only be installed in one direction, refer to owner's manual for correct direction of teeth.
  • Do not cut material that is too narrow for the machine: i.e. less than a 12 inches wide - as it will pinch blade. Opt instead for the table saw or the miter saw.


Machine Proficiency


In order for an individual to advance in machine proficiency they must demonstrate ability to perform certain actions or tasks. All levels include abilities and concepts from lower levels.

This section is primarily for student workers.

Level 0

Individual has demonstrated they are capable of:

  • Basic Cross cut of standard 4’x8’ plywood or MDF
  • Safe separation of material after cut has been performed
  • Allowing the blade to come to a full stop before retracting

Individual understands the concepts:

  • Max panel material size and thickness
  • Permitted materials
  • Never letting go of the gantry and allowing it to spring back into starting position


Level 1

Individual has demonstrated they are capable of:

  • Aligning the blade to cut along a line
  • Using the measurement guides
  • Demonstrating proper cut speed

Individual understands the concepts:

  • How to lock the blade to the gantry
  • Making sure the material is pushed to the back of the saw frame


Level 2

Individual has demonstrated they are capable of:

  • Turning saw blade direction
  • Performing a horizontal cut
  • Cutting thin strips of material

Individual understands the concepts:

  • Knowing when to use the panel saw instead of the table saw
  • Demonstrating knowledge of 1/8th inch kerf


Level 3

Individual has demonstrated they are capable of:

  • Replacing the blade
  • Clamping material properly to saw frame

Individual understands the concepts:

  • What types of blades can be used on our panel saw